Current & Recent Projects
56 1/2" Bradbury Upright (F.G. Smith) #27867 (1897)
56 1/2" Bradbury Upright (F.G. Smith) #27867 (1897)
Vintage mahogany Cabinet. Built in 1897. Restored in Fall 2021 for the owner in Foley, MN.
IMPROVEMENTS:
Sound Board, Pins, Strings--Remove strings, tuning pins, plate. Repair & refinish soundboard. Restring & repin.
Recondition Action & Pedal Board—Install new hammers, damper felts, butt leather, jack springs, key bushings, underkey punchings. Tighten all action screws, replace other defective parts as needed. Dismantle & rebuild pedals, posts, levers.
Complete Regulation & Tuning—All adjustments to ensure that piano plays like new, tune to A-440.
Complete Refinishing--Dismantle music rest, fallboard, legs, panels: prepare exterior surfaces for refinishing. Remove pedals & backplate for nickel-plating. Complete refinishing, install new fallboard decal.
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A1 - Beautiful cabinet, very little damage |
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A2 - Ornate music rest |
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A3 Hinged lid |
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A4 - Veneer damage on left foot |
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Selected pictures of the step-by-step improvement process
CLICK PICTURE FOR LARGER IMAGE, THEN CLICK "CLOSE" TO RETURN TO THIS PAGE
Original Manufacturer of this brand-name--Bradbury Piano Co., with F.G. Smith as superintendent.
Established--1861, by William B. Bradbury
Other brand-names used by this manufacturer--F.G. Smith, W.P. Haines, Winter & Co., F.C. Lighte, Lighte & Newton, Lighte-Newton & Bradbury, Lighte & Bradvury, Poole, Ivers & Pond.
From: Pierce Piano Atlas, 12th Edition (2008, Larry Ashley Publisher, Albuquerque, NM).
Note: To obtain the age of your piano and details about the manufacturer, click: Pierce Piano Atlas--"the world's most authoritative publication on piano manufacturers, past and present." To learn how a piano works and how to go about buying one, we encourage you to purchase The Piano Book.
A - EVALUATION
B - DISASSEMBLY, DESTRINGING, BOARD REPAIRS, RESTRINGING
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A5 - Veneer damage on right foot |
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A6 - Missing veneer at right top |
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A7 - Veneer damage at front right corner |
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A8 - A few replacement bass strings and large-size pins, new bridle tapes |
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A9 - Pin torque about 20-25, needs restringing, repinning |
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A10 - Needs new dampers, hammers, catcher leather, jack springs, underkey punchings, hammer rail cloth, & key cloth |
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For contact information, go to the "Home Page"
"Before picture" - taken during evaluation
C - RECONDITIONING THE ACTION
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B1 - Panels, Keybed, Pedalboard removed |
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B2 - Left Foot reglued. |
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B3 - Pedals & backplate cleaned, ready for nickle-plating |
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B4 - New casters installed |
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B5 - Left foot assembly re-glued to side-wall. |
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B6 - We prepared a stringing guide for the treble section, including heights of pressure bars and action brackets above the plate. |
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B7 - Original bass strings removed, arranged in order on a soft wire. |
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B8 - Bass strings packed for shipment to string-maker. |
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B9 - Bass strings ready for shipment to string-maker |
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B10 - Removing treble strings |
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B11 - Removing tuning pins |
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B12 - Plate screws & action brackets arranged on cardboard guide for ease in re-installation |
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B13 - Plate lifted with winch, ready for repairs to board, bridges, pinblock |
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B14 - Glue & clamp upper frame and pinblock |
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B15 - Increase tuning pin holes by a quarter inch for longer replacement pins |
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B16 - Sand pinblock surface |
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B17- Scrape and sand soundboard |
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B18 - Repair treble bridge in two places |
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B19 - Treble bridge repair |
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B20 - Using electric heater and with the piano insulated with packing blankets, the soundboard is dried overnight to widen soundboard cracks |
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B21 - Every open crack is shaped at a V angle with a shimming tool |
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B22 - Soundboard shims are cut and glued in place |
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B23 - Using a special chisel, tops of shims are cut so they're even with the soundboard surface |
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B24 - Graphite is brushed on bridge surfaces between the bridge pins |
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B25 - We drilled two test holes at the top treble end of the pinblock to check pin torque. We decided to replace original size 1 pins with size 3 pins. |
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B26 - We cleaned the piano plate and slightly enlarged the pin-holes to accommodate larger-size tuning pins. |
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B27 - The first coat of urethane was brushed onto the surface of the soundboard and bridges. |
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B28 - After 3 coats of urethane, we winched the plate in position onto the piano frame |
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B29 - With the plate bolted in position, we used the Klepac Chart to correct the stringing scale. |
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B30 - The treble section has been restrung and repinned, and the pressure bar has been installed. |
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B31 - Using a pitch-pipe, we chipped up the pitch of all treble strings. |
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B32 - We installed stringing braid in the treble section. |
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B33 - We restrung the bass section with new bass strings and installed stringing braid. |
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B34 - Before cleaning and reconditioning them, we temporarily installed the keyboard and the action and tuned the piano, to ensure a stable tuning when the project is completed. |
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B35 - The harp is packed, ready to be shipped to the refinisher |
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B36 - Fifteen panels and parts facing the exterior of the piano are ready to be shipped to the refinisher |
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C1 - We repaired unglued sections of the key frame. |
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C2 - We cleaned the keyframe wood and the keypins, and installed new felt punchings. |
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C3 - We cleaned the keys, keytops, and capstans with steel wool, and with the keys on the keyframe, we rough-regulated key heights and keydip. |
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C4 - We removed the spring rail, sustain rods, regulating rail and the dampers from the action for close inspection of all action parts before deciding on replacement parts to order. |
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D1 - The keybed, music desk hinge frame and lower panel have been stripped. |
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D2 - The fallboard, bottom rail and lid have been stripped. |
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D3 - The right leg and end blocks have been stripped. |
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D4 - The cabinet exterior has been sanded, ready for stain |
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D5 - The music desk and panels have been sanded and are ready for stain |
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D6 - The legs and end blocks have been sanded |
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D7 - The cabinet exterior has been stained |
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D8 - The music desk has been stained |
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D9 - The legs and end blocks have been stained |
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D10 - The lid, music rest and fallboard components have been stained |
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D - We partnered with Mike and Tammy Frank of Frank's Custom Furniture, Foreston, MN, for REFINISHING WORK on this project. Pictures in this section were taken in their shop.
E - After refinishing was completed, the piano and all refinished components were returned to our shop for FINAL ASSEMBLY, ACTION REGULATING, AND TUNING.
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E1 - We installed the bottom board, keybed, and decorative legs, and we reconditioned and re-assembled the pedal mechanisms. |
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E2 - We installed the keyframe, and glued new key cloth in place on the back rail. |
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E3 - We installed the reconditioned action, and we assembled and installed the nameboard and fallboard assembly, and we regulated key heights just below the nameboard felt. |
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E4 - We fine-regulated key heights using a straight edge, and we fine-regulated keydip to ensure consistent touch. |
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C5 - We decided to order new hammers, shanks, and butts. We removed seven hammers to send to the hammer supplier as samples. |
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C6 - We cleaned and polished the sustain rod and the hammer rail, installed new hammer rail cloth, and replaced faulty hammer springs and regulating buttons. |
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C7 - We refinished the pedal board, and we installed and re-bushed the newly nickel-plated pedals. |
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C8 - We removed the old damper pads , cleaned the wooden and metal parts of the damper lever assemblies, and strengthened the damper flange springs. |
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C9 - We repaired damaged locations on the brass rail to ensure tight fit for the hammer butts. |
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C10 - We installed new even-numbered hammers and butts. |
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C11 - We installed odd-numbered hammers and butts. |
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C12 - We connected bridle tapes of the new hammer butts to the wippens and regulated back-checks. |
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C13 - We re-installed the cleaned sustain rod system and replaced the felt bushing connecting the two rods. |
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C14 - We re-installed the cleaned damper levers. |
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C15 - We installed new treble damper felts. Bass damper felts will be installed as part of re-assembly after refinishing has been completed. |
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E5 - We fine-regulated key spacing and tightened wobbly keys by turning under-key pins. |
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E6 - We fine-regulated black key heights using a key height guage. |
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E7 - We fine-regulated hammer-to-string alignment by heating and turning hammer heads and moving strings where needed. |
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E8 - We fine-regulated letoff, sustain adjustment and spoons in treble section. |
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E9 - We shaped and installed new damper felts at the ends of the bass section, then regulated sustain adjustment and spoons for newly installed bass dampers. |
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E10 - We removed the action and, with the action on the workbench, we regulated the spoons and damper wires in the bass section. |
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E11 - On the workbench, we also regulated damper wires and spoons in the treble section, as needed. |
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E12 - With the action back in the piano, we installed the rest of the bass damper pads. |
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E13 - We found that the pitch was almost a tone flat since installing and chipping the strings to pitch. Several pitch adjustments and tunings will be needed before delivery. |
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E14 - We installed the lower panel, the fallboard assembly, including hinges, rubber buttons, and knobs. |
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E15 - We installed the music desk, which swivels on hinges supported by a frame behind it. When the fallboard is opened, the bottom of the music rest swings outward. |
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E16 - Close-up of the Bradbury decal and the middle keys. |
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E17 - We assembled and installed the hinged lid, with black rubber buttons to protect the finished surfaces. |
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E18 - Project finished! After one final tuning, it will be delivered to the owner. |
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Close-up of new decal and keyboard
Project Finished! To be delivered after a final tuning